Univerzal Kroatien — CP Upravljački ormar (Siemens) — Electrical Knowledge Base

Klebs & Hartmann drawing set A.-Nr. 11092 0002 / Z.-Nr. 6950 09 · Anlage 4.746.164 · Drawings rev b Mai 2010 · merged with site record «IO list ACW.xlsx» (rev 6)

Cross-references: /42.6 = Blatt 42, column 6. Locations: +CP01 power field, +CP02 control field, +CP03 instrumentation field, =LP01 local panel, =Turbine, =Generator, K02 gen. CB panel, =Kondensator, +JB100 bearing temps. PDF page ≠ Blatt — see Sheet index.

Control system core

Siemens S7-300 (CPU315) — 6×DI16, 2×DO16, 4×AI8, CP342-5; SC900 speed/pressure governor (-45A2) via MPI; ST800 AFA4 overspeed (Pos.19.1); 3TK2821 E-stop relay (-43K1); operator panel via DP; Teleservice modem.

Trip chain (hardwired)

E-stop (-43K1 → -43K2/K3/K4) · overspeed ST800 (-52K2/K3) · SC900 SS/Trip (-47K3) · group trip (-72K2). Chain feeds SC900 Not-Aus input (Bl.46) and solenoid/trip valves.

Start/stop path

PB start (-40S5 / LP01 -S2) → I1.7 → PLC → Q41.4 (-40K5) → SC900 start (X65:133). Stop via I1.5 → Q41.5 (-40K6). Ready: Q41.3 (-72K7) → SC900 enable; Q41.6 (-72K8) → ready lamp.

Data files (merge keys)

sheets · cables · terminal_strips · devices · plc_rack · plc_io · circuits · sc900_io · limits · conflicts

plc_io now carries the site STEP7 symbol table merged with drawing loop references.

External interfaces

DestinationCablesContent
=Turbine2,3,4Aux oil pump, oil mist separator, oil heating (power)
+LP01 local panel20,21,22–27,28–35,36,37Turbine control, switches, speed signals, transducers, valves
=Generator conn. box5,10,11,12,16,17,18,41Heating, CTs, setpoints, excitation, PT100s
=Gen.schalterfeld K026,7,8,9,13,14,15VT/CT circuits, CB control & feedback
=Kondensator46–50,52,53Level, actuator, pump pressures, pump motors
+JB10040PT100 turbine bearing temps (Pos.84.1–84.8)
=extern42,44,45,51Live steam PT100, ext. E-stop, horn, ext. trip

Sheet index (PDF page ↔ Blatt)

PDF pageGroupBlattLocationTitle (DE)Title (EN)

Cables & interconnections (Anschlussplan Blatt 1–25)

CableFrom (=CP)ToSpecFunctionBlatt/p.

Terminal strips

StripLocationTypeTerminalsRolePDF pages

Devices

Tag / Pos.LocationDEENSrc p.

S7 PLC rack (Blatt 65–69 · site: Rack 0 slots 4–11, Rack 1 slots 4–7)

ModulePart no.FunctionBlattNotes

I/O map — drawings merged with site symbol table (IO list ACW.xlsx rev 6)

AddressSymbolDescriptionLoop dwg (Blatt)SourceNotes
Addresses in STEP7 IEC notation (I/Q/PIW = E/A/PEW on the German drawings). Source both = drawing and site agree; site = from site I/O list only (sheet not yet deep-extracted). Amber rows carry a conflict/verification note — see the Conflicts tab. M-addresses are program markers.

SC900 governor (-45A2) — terminal / function map (site record)

SC900 terminalFunction

Alarm / trip limit values (site record)

DescriptionLimitUnit
The site file also contains an SC900_Future tab — a planned migration of SC900 governor I/O onto PLC cards (incl. a 1794-IE12 analog card). That is a future concept, not as-built, and is excluded from the as-built tables.

Conflicts: drawings (rev b, Mai 2010) vs site record (IO list rev 6)

ItemDrawing saysSite record saysAssessment

Circuit sheet summaries (extracted so far)

Each sheet includes a signal-flow diagram — read left to right: field deviceterminal / cableCP relaySC900/safetyPLC addr — dashed boxes are rails / cross-sheet signals.
BlattPDF p.TitleFunction & cross-references
Extracted: Blatt 40–43, 45–49, 52, 54, 65–69, 72, 76, 77. Remaining: supply/measuring (1–23), generator protection & sync (30–39), valves CP-side (50, 51), ST810 (53), monitoring (57, 60–64), operator panel (71), temperature inputs (73–75), pumps & heaters (78–82), indications (89), condensate (91–96).